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  MQM ( Motor Quality Monitor ) - The Process

 

MQM is based on system parameter estimation. One process involves taking measurements from a set of motors; parameters that relate to the electro-mechanical properties of each motor are computed.
 

Inductance properties
> Inductance (L)

Resistance properties
> Resistance (R)
> Motor constant (k)

Mechanical properties
> Moment of inertia of the rotor (J)
> Friction coefficient (f)

Performance curves are computed and can be compared to the given specifications.

Performance curves can be estimated for
;
  • Speed vs Torque
  • Power factor vs Torque
  • Current vs Torque
  • Efficiency vs Torque
  • Input power vs Torque
  • Output power vs Torque

    and other quantities depending on the motor types.
Performance curves are in agreement with dynamometer results.
 
Deviations outside established and acceptable threshold limits are determined.
 
Measured output is compared with modelled output and if deviations are outside pre-determined threshold limits, the motor is identified as faulty.
 
MQM also calculates the Power Spectral Density (PSD) of the current signal measured during test, allowing the user gain deeper insight to the causes of the faults
 
MQM’s approach to Quality Control :
  • Thirty different parameters are monitored to describe the quality of the motor.
  • The reference is a mathematical model which represents the general characteristics of production and its natural variances.
  • The user can choose flexible tolerances.
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